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XLR Install

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nervous
Posted 2009-05-22 7:39 AM (#414787)
Subject: XLR Install


Joined:
May 2009
Posts: 325

Location: Utica, NY
OK, don't freak out here I am just gathering info.

Has anyone installed the XLR-1/4" board in a guitar that just had the 1/4" jack? Is there a template available? Any tips, pitfalls or pointers? I have everything that I would need, parts, tools & (ahem) ability, but I only get one chance at it so I want to be 100% clear on my measurements and procedures before putting any odd holes anywhere.

I am planning on making as many drawings and cutouts on paper to perfect the layout and size. Once that's complete the rest should be pretty straight forward. But, I'd love some words of advice from someone that's already done this a time or two. From what I have been able to see in the archives if folks will take on the compound shapes of a preamp upgrade two small holes should be a piece of cake.

Pics are ALWAYS welcome.

Thanks.

PS, I originally posted this topic on the For Sale side of things in error. If an admin would like to close or delete that I would be grateful.
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Charlie Ramon
Posted 2009-05-22 3:20 PM (#414788 - in reply to #414787)
Subject: Re: XLR Install


Joined:
August 2004
Posts: 709

Location: Germany
I did when I upgraded my 1688 with an Optima preamp. Here is the result:



Here is my self-made template I used for prepatory work (created with MS Powerpoint):



Be careful .... and good luck!

Karl
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nervous
Posted 2009-05-22 3:31 PM (#414789 - in reply to #414787)
Subject: Re: XLR Install


Joined:
May 2009
Posts: 325

Location: Utica, NY
Originally posted by Charlie Ramon:
I did when I upgraded my 1688 with an Optima preamp.
That looks great! The measured drawing is just what I was hoping for. What did you use to drill/cut the XLR hole?

Thanks
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Charlie Ramon
Posted 2009-05-22 3:41 PM (#414790 - in reply to #414787)
Subject: Re: XLR Install


Joined:
August 2004
Posts: 709

Location: Germany
I used a countersink similiar to this one:



Karl
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Jonmark Stone
Posted 2009-05-22 4:26 PM (#414791 - in reply to #414787)
Subject: Re: XLR Install


Joined:
May 2008
Posts: 1555

Location: Indiana
Excellent template... that'll go in my future projects folder.
Thanks Karl.
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FlySig
Posted 2009-05-22 11:19 PM (#414792 - in reply to #414787)
Subject: Re: XLR Install



Joined:
October 2005
Posts: 4044

Location: Utah
They make hole cutters that make a perfect hole. I forget the exact name of the tool, but I can look it up if you need it.

The tool has two parts, one on each side of the material. Each part is circular and has a cutting edge on it. A screw goes through a small hole in the middle, so you have to drill a small hole in the correct center location. Then the two parts are forced together by tightening the bolt. Sort of like a big version of a paper hole punch. They use them on sheet metal to make perfect round holes.
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nervous
Posted 2009-05-25 3:22 PM (#414793 - in reply to #414787)
Subject: Re: XLR Install


Joined:
May 2009
Posts: 325

Location: Utica, NY
Well, it's in and here are the pics for review. Thanks to all who helped. (and, I'll be damned if I can figure how to copy and paste into these threads)



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2ifbyC
Posted 2009-05-25 3:28 PM (#414794 - in reply to #414787)
Subject: Re: XLR Install
Joined:
December 2006
Posts: 6268

Location: Florida Central Gulf Coast
Whoa, clean install! Great job...
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nervous
Posted 2009-05-25 5:24 PM (#414795 - in reply to #414787)
Subject: Re: XLR Install


Joined:
May 2009
Posts: 325

Location: Utica, NY
Originally posted by 2ifbyC:
Whoa, clean install! Great job...
Thanks. I was honestly very apprehensive but completely pleased with the outcome. The initial template that Karl provided was the key and then lot's of measuring and prep.
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2ifbyC
Posted 2009-05-25 5:50 PM (#414796 - in reply to #414787)
Subject: Re: XLR Install
Joined:
December 2006
Posts: 6268

Location: Florida Central Gulf Coast
Originally posted by nervous:
lot's of measuring and prep.
Whoa! Whatever happened to the 'measure with a micrometer, mark with a crayon and cut with an ax'?!?!?

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